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December 21, 2020 11:22 AM

Year in Review: Electric vehicles continue march into the future

Erin Pustay Beaven
Rubber & Plastics News Staff
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    Change, it seems, is certain for the auto industry.

    While it's unlikely that full autonomy will take hold any time soon, advanced driver assistance systems will continue to progress, and electric vehicles are poised for significant growth in the years ahead.

    Brett Smith, director of technology at the Center for Automotive Research, said we're seeing that shift to EVs now. This year, the EV segment outperformed every other vehicle segment, and that's in spite of COVID-19's impacts. While overall vehicle sales were down 17 percent, EVs dropped just 4.8 percent.

    That's good news for many auto suppliers, but especially for tire makers. Because as technology pushes the auto industry into new arenas, one thing will remain constant: Those vehicles will need tires.

    Christine Domer, Smithers' general manager of Akron Laboratories and Tire Services, told those attending the virtual International Tire Exhibition & Conference that demand for EV tires will grow exponentially in the years ahead.

    Smithers' data shows that in 2018 19.9 million tires were sold across the EV segment. By 2028, it predicts that 422.4 million EV tires will be sold. For passenger cars and light vehicles, that translates to $1.4 billion in sales in 2018, and a predicted $29.6 billion in sales in 2028.

    Political analysts also say it's possible that the U.S. could move closer to establishing policy that better aligns with the auto industry's move toward EVs.

    Throughout the last four years, the Trump Administration has rolled back emissions standards that once held steady during the Obama administration. The pivot created moving targets for auto makers. But as President-elect Joe Biden prepares to take office, he's signaled that his goals will be to move back toward Obama-era guidance.

    Biden's campaign promises include an aggressive $2 trillion infrastructure proposal that would add 500,000 EV charging stations nationwide, provide cash vouchers to consumers who trade in fossil fuel-powered vehicles for U.S.-made electric models and accelerate research on battery technology to support domestic production.

    Now, auto makers are committing research and development dollars to EV technology.

    GM doubles down

    General Motors renewed its focus on EVs, saying Nov. 19 that it would invest $27 billion into the technology, an increase of 35 percent.

    Within the next five years, 40 percent of the auto maker's lineup should be electrified. To achieve this, GM plans to move up the scheduled launches of some EVs and introduce at least 30 EVs globally through 2025. At least 20 of those will launch in North America.

    To assist with this initiative, GM plans to hire 3,000 employees by the first quarter of 2021 to accelerate electric vehicle production and enhance vehicle software.

    "Climate change is real, and we want to be part of the solution by putting everyone in an electric vehicle," CEO Mary Barra said in a statement. "We are transitioning to an all-electric portfolio from a position of strength and we're focused on growth. We can accelerate our EV plans because we are rapidly building a competitive advantage in batteries, software, vehicle integration, manufacturing and customer experience."

    Ford rethinks batteries

    Meanwhile, Ford is rethinking its supply chain in an effort to preserve its work force as it moves toward EVs.

    At the Reuters Automotive Summit last month, Ford CEO Jim Farley said the auto maker was considering manufacturing battery cells for electric vehicles. The move would offset potential job losses as a result of products that require fewer parts to build.

    Farley said Ford plans to transition its work force from building internal combustion engines to assembling inverters and electric motors, but that may not be enough. The United Auto Workers union, in recent years, has raised concerns about employment levels should most auto makers transition to products that aren't as complicated to build.

    Ford CEO Jim Farley said the auto maker is considering 
making its own battery cells for EVs.

    "The fact of the matter is electric vehicles have 40 percent less parts, and that means they're a lot easier to put together," Farley said. "We do have to solve for the reality that when electrification becomes 25 percent or 50 percent of our industry in the coming years, what are we going to do about the jobs? One of the obvious choices is going into cell production."

    The auto maker already is making changes at its manufacturing facilities as it prepares to roll out new EVs.

    Ford plans to invest $100 million and create 150 full-time jobs at its Kansas City Assembly Plant to support the upcoming E-Transit van.

    The vehicle will go on sale in late 2021 as a 2022 model.

    Additionally, Ford will invest $150 million and retain 225 jobs to make e-motors and e-transaxles for new EVs at its Van Dyke Transmission Plant in Sterling Heights, Mich. The EV products were outlined in the UAW contract, and the money is part of the $400 million investment Ford pledged to make there through 2023.

    Newsom goes bold

    As a whole, the industry is moving quickly toward electrification. But it was California Gov. Gavin Newsom who took what arguably was the boldest step toward that end.

    In late September, Newsom disclosed that the state would phase out the sales of internal combustion vehicles, and that by 2035 all new cars sold would be some form of EV.

    The move received mixed reactions from industry and government leaders.

    "The decree from Gov. Newsom puts a more definitive timeline on the move to electric vehicles," said Jessica Caldwell, executive director of insights at Edmunds. "Fifteen years may seem like a long time, but it's a comparatively short window for auto makers, given how far they need to map out their product cycles."

    The auto market in California is trending toward electric vehicles, and that likely would have continued, even without the decree.

    Tesla's sales are growing there, and its EVs are threatening bestsellers like Honda and Toyota.

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