Unless the flying cars of science fiction ever become reality, cars and trucks will continue to move on wheels, regardless of power source. But as auto makers seek to cut weight and increase EV range, suppliers of wheels and tires are under pressure to find ways to make those parts lighter.
Relative newcomers are looking to shake things up. Carbon Revolution, a 15-year-old Australian wheel-maker, is one of them.
The company produces wheels made of carbon fiber. Thus far, they have been seen mostly on high-end performance vehicles such as the Ford GT, Ferrari F8 Spider and Chevrolet Corvette Z06.
CEO Jake Dingle said the company has brought manufacturing costs down to the point where building carbon-fiber wheels on a mass scale is now possible. Carbon Revolution sees much of its growth potential in the EV market, where automakers are all ears on increasing range.
"This can be more than just a niche technology," Dingle told Automotive News. "If you're an EV designer today, and you're searching for the next thing to give you some more miles per charge, this would be a big lever to pull."
Carbon Revolution said its wheels are 40 to 50 percent lighter on average than standard aluminum wheels on the market today. The company further says its wheels can be designed in more aerodynamic shapes than aluminum wheels, decreasing drag and increasing range.
In total, the company estimates using carbon-fiber wheels can give EVs between 5 and 8 percent longer range.
To be sure, carbon-fiber wheels remain more expensive than their aluminum counterparts. But as manufacturing costs come down and EV adoption accelerates, Carbon Revolution expects carbon-fiber wheels to claim approximately 15 percent of the aluminum wheel market by 2035.
"To be able to come into the market and be able to offer a range-extending technology that's also a premium technology that people love to look at, we see it as an advantage," Dingle said.
Wheels are not the only standard parts that could be overhauled as the industry electrifies. Here are more examples.