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September 13, 2018 02:00 AM

Chinese tire makers report tough 2017

Jane Ho
European Rubber Journal
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    Despite production increasing by 5.4 percent in 2017, it wasn't smooth sailing in China. Tire makers reported a variety of factors led to 27 tire companies shutting down in the country. Others slogged through a rougher than expected year, however some still managed to develop breakthrough technologies.

    Last year was another polarizing year for China's tire sector.

    Production in 2017 by the nation's manufacturers increased 5.4 percent from 2016 to 926 million units, or one-third of the estimated global total. Tire makers' production jumped 7.1 percent to 653 million units, according to data from China's Ministry of Industry and Information Technology.

    Radial tire production climbed 8.5 percent to 613 million units—including 131 million truck and bus tires, up 8.2 percent, and 482 million passenger car tires, up 8.5 percent—while bias tire production dropped 11.1 percent to 40 million units.

    Thanks to a series of factors, including volatile feedstock prices, supply surpluses, rising labor costs and tightening environmental regulation, China's tire manufacturing costs have risen above those in Southeast Asia, South Asia and Eastern Europe and to more than 90 percent of those in the U.S., according to an analysis by Dalian Custom District.

    Low capacity utilization rates also were a common scenario last year. Company profits in 2017 declined nearly 50 percent against the backdrop of an 11 percent jump in China's motor vehicle parc to 310 million units, including 23 million trucks with more than 3 million newly registered ones—a record increase.

    Company shutdowns

    The situation was worse for smaller players. Last year, 27 tire companies shut down in the country with a total bankruptcy auction price of $184.9 million—some were auctioned more than once.

    Market conditions worsened last year in the world's largest tire exporter country as India, the European Union, the U.S. and Turkey launched antidumping and countervailing undertakings against China's tire exports.

    In August, India determined China was dumping pneumatic radial tires and imposed duties of between $245 and $452 per metric ton since September.

    The European Union started its antidumping investigation on China's truck and bus tires in August and expanded it to countervailing duties in October. The process led to the imposition of steep provisional tariffs on China-based manufacturers effective from February 2018, ahead of a permanent ruling by year-end.

    In September, the United Steelworkers union filed for the revocation of an earlier determination against substantial damage from China's truck and bus tire exports, restarting this trade war. Turkey also announced it was to continue imposing a 60 percent antidumping tariff on various types of Chinese tires in December.

    Overseas investment

    On account of trade friction and rising labor costs, companies with enough resources have been setting up manufacturing sites overseas, especially in the regions backed by China's Belt & Road Initiative.

    A number of the market leaders already have started up plants, such as Sailun Jinyu Tyre Co. Ltd. in Vietnam, and Zhongce Rubber Group Co. Ltd., Linglong Group Co. Ltd., Double Coin Holdings and Qingdao Sentury in Thailand.

    Projects in the pipeline include Prinx Chengshan's $322 million plant and Wanda Baotong Tyre's $253 million plant in Malaysia, and Guizhou Tire's $400 million plant in Vietnam.

    Triangle Group and Qingdao Sentury Tire Co. Ltd. have committed to building factories in the U.S., while Linglong Group Co. Ltd. plans to build a plant in Europe.

    The sector bellwethers also have been increasing their efforts in research and development for technology upgrades, making recent breakthroughs, including Linglong's dandelion rubber tire, Shandong Fengyuan Tire Manufacturing's carbon nanotube tire, Sailun's high-performing green tire using EVEC rubber material, T-rubber's new application of gutta-percha in aircraft tires and Triangle's fully electromagnetically heated direct-pressure curing process and machinery.

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