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August 15, 2017 02:00 AM

Barco opens new Georgia plant

Kyle Brown
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    British American Rubber Co.
    Barco started construction on the 66,000-sq.-ft. facility in May 2016, and began production in April. The Tallapoosa facility's current size represents Phase 1, looking ahead to future expansion over a five-year period.

    TALLAPOOSA, Ga.—British American Rubber Co., a subsidiary of Montague Investments L.L.C., invested about $10 million to build a specialty rubber compounding facility in Tallapoosa, according to President Mike Cash.

    Barco started construction on the 66,000-sq.-ft. facility in May 2016, and began production in April. Currently, the site maintains about 20 employees, including management, working one shift. But work is picking up steadily, Cash said.

    "We do think we will be adding more space and more people as we grow and move along," Cash said. "Right now we're running one shift, but we've been working Saturdays, and working a lot of 10-hour shifts."

    British American Rubber Co.

    Barco purchased the site from the Haralson County Development Authority for $420,000, and the Tallapoosa Development Authority contributed $26,000 to the purchase.

    The new compounding facility is built on the 61-acre site where a custom mixing facility was run by Hoover-Hanes until it filed for bankruptcy for the second time in 2004, Cash said. Robbins L.L.C. purchased the facility out of bankruptcy and ran it from 2004 until it was acquired by Hexpol A.B. in 2012. The plant was shuttered and eventually torn down. The site itself was under the ownership of the Development Authority of Haralson County.

    "The site was sitting here vacant, and the developmental authority was really looking for a tenant," Cash said. "We were looking at a couple other locations in the southeast. We decided to come back here because the developmental authority gave us a really good incentive program with tax abatements and so on."

    The company purchased the site from the Haralson County Development Authority for $420,000, and the Tallapoosa Development Authority contributed $26,000 to the purchase.

    Another reason for choosing the Tallapoosa location came from its long history with Robbins and Hoover-Hanes, creating a pool of talent in local workers.

    "There were a lot of experienced rubber associates that were in the area," Cash said. "Even though we were a brand new company, we have more than 250 years of mixing experience among our whole group."

    Cash, himself, has 35 years of experience in the industry, starting in 1982 when he began work with Associated Rubber Co. He moved on to Kardoes Rubber Co. in 1992, and left in 2004 to serve as the vice president and general manager of the Tallapoosa plant for Robbins. He went back to Kardoes in 2007 as the company's president, and stayed there until 2014, when he went to work for one of its customers in a development capacity.

    Barco incorporated in December 2015, with investors who were looking for more control over formulations and pricing for molded parts, Cash said. After looking at options, the group decided to build in 2016. Barco produces compounds for its investors, and also is doing custom mixing for other customers as well.

    British American Rubber Co.

    Currently, the Barco site maintains about 20 employees, including management.

    He didn't disclose who the investors are.

    "It's a brand new facility and it's got a lot of new equipment in it. We've got a lot of experienced employees working here, and a great staff," Cash said.

    The Tallapoosa facility's current size represents what Cash calls Phase 1, looking ahead to future expansion over a five-year period. When the company adds a second shift, the employee total is projected to grow to 36. A third shift will bring the total to 56 within five years, plus more equipment, he said.

    "All of that depends on how successful we're able to be and how much growth we can get," he said. "But we think we'll be there."

    The second shift could be implemented later this year with the possibility to add some space within the next year as well, Cash said.

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