Skip to main content
Sister Publication Links
  • European Rubber Journal
  • Plastics News
web
Subscribe
  • Login
  • Register
  • Subscribe
  • News
    • ITEC
    • Automotive
    • Tire
    • Non-Tire
    • Suppliers
    • Silicone
    • Latex
    • Coronavirus
    • Executive Action
    • Government/Legal
    • Opinion
    • Technical Notebooks
    • International Elastomer Show
    • Women in Tire & Rubber
    • HEXPOL Sponsored Content
    • Goodyear recognized by Lockheed Martin as 'elite supplier'
      EV tire advancements to help secure future
      Lambillotte: Only question on AVs is timing
      CAR official says EV future brighter than autonomous
    • Biden signs executive order, prioritizes U.S.-made EVs, PPE
      Conti starts production of ‘HL' load index tires for select OE customers
      ITC votes to keep duties in place on China P/LT tire imports
      Hankook gains OE fitments on Audi RS Q8
    • Conti starts production of ‘HL' load index tires for select OE customers
      ITC votes to keep duties in place on China P/LT tire imports
      Russia's Kama Tyres expanding truck, ag tire capacities
      Hankook gains OE fitments on Audi RS Q8
    • DuPont investing in Liveo line of silicone products
      A change at the top for Stockwell Elastomerics
      Flexan receives FDA registration for Suzhou facility
      63rd Polyurethanes Technical Conference set for fall
    • Phillips Carbon Black expanding capacity at site in India
      DuPont investing in Liveo line of silicone products
      New systems solutions advance the sustainability of automotive weatherseals
      Arburg: 2021 Technology Days in June will run for 6 days
    • DuPont investing in Liveo line of silicone products
      A change at the top for Stockwell Elastomerics
      Flexan receives FDA registration for Suzhou facility
      Coi Rubber adding on to plant in China
    • WCCO task force navigates pandemic, expands communications
      ASTM cancels April meetings as COVID-19 continues impact
      Paycheck Protection Program funding reopens Jan. 15
      Detroit Auto Show canceled; alternative event being planned for September
    • A change at the top for Stockwell Elastomerics
      Angelos Papadimitriou to leave position with Pirelli after six months on job
      Tero Peltomaki named Cimcorp CEO
      Synthomer CEO MacLean to step down by early 2022
    • Biden signs executive order, prioritizes U.S.-made EVs, PPE
      ITC votes to keep duties in place on China P/LT tire imports
      Hwa Fong joins Taiwan tire makers' bid for alternative to import duties
      NLRB certifies USW as bargaining unit for Kumho Tire plant in Georgia
    • Editorial: Against a backdrop of turmoil, M&A deals give glimpse of normalcy
      Column: Pandemic looms over everything in life, business in 2020
      Column: Lessons from the 2020 Best Places to Work
      Editorial: Silicone hit hard by pandemic, expected to bounce back
    • Advancements in synchronous drive belt design for industrial and consumer markets
      Effects of multiple repurposed materials for reinforcements of standard rubber compounds
      Impact of peroxide blends on the cure rate and aged properties in HNBR
      Techniques to detect long chain branching in polymers
    • Rubber Division seeks abstracts for 200th Technical Meeting
      WORD panelists say evolution, authenticity keys to success
      IEC keynote: Communication key to logistics
      IEC speaker: Specialized elastomers may reduce spread of life-threatening pathogens
    • WORD panelists say evolution, authenticity keys to success
      New video celebrates women in rubber industry
      ITEC panelists say women can thrive in tire industry
      Rubber Division planning second Women of Rubber event
    • Sponsored By HEXPOL Compounding
      Faster Access to Your Polymer Compounding Experts Around the World
      Sponsored By HEXPOL Compounding
      Take a walk thru a HEXPOL Lab
      Sponsored By HEXPOL Compounding
      HEXPOL offers a unique selection of High Performance Elastomers to match your application requirements
      Sponsored By HEXPOL Compounding
      It’s what you can’t see that makes the Difference at HEXPOL
  • Blogs
    • Products
    • Wacky World of Rubber
    • New Products: Nova thinks outside the box with sealing tech
      New Products: MonTech introduces 1,500 kN lab press
      New products: 3M introduces new durable, pliable medical adhesive
      New Products: Lanxess launches energy-efficient PU elastomer
    • Wacky World of Rubber: How Trelleborg, teens sealed a spot in the world record book
      Wacky World of Rubber: Of chicken and feet, but not chicken feet
      Wacky World of Rubber: Time to go mattress shopping
      Wacky World of Rubber: Because nothing says football like 'frunk' shrimp
  • Newsletters
    • Rubber in Automotive
    • Silicone News
    • Latex News
    • Sign Up for Newsletters
    • Biden signs executive order, prioritizes U.S.-made EVs, PPE
      Conti starts production of ‘HL' load index tires for select OE customers
      ITC votes to keep duties in place on China P/LT tire imports
      Hankook gains OE fitments on Audi RS Q8
    • DuPont investing in Liveo line of silicone products
      A change at the top for Stockwell Elastomerics
      Flexan receives FDA registration for Suzhou facility
      Coi Rubber adding on to plant in China
    • Bridgestone bets on guayule as alternative natural rubber source
      Synthomer CEO MacLean to step down by early 2022
      Jack Murphy joins Akron Dispersions
      Synthomer optimistic, raises earnings forecast
  • Multimedia
    • Videos
    • Photo Galleries
  • Directory
  • Resources
    • Classifieds & Mold Mart
    • Sponsored Content
    • White Papers
    • Sponsored By HB Chemical
      The Company Behind the Inventory
      Sponsored By French Oil Mill Machinery
      Process Improvement, Cost Reduction with Custom Press Systems
    • Sponsored By Uncountable Inc.
      Cooper Standard deploys lab informatics platform to synchronize R&D
      Sponsored By Elkem
      LSR Select™: A solution to improve your financial impact in molding applications
      Sponsored By HEXPOL Compounding
      Peroxide Cureable Silicone Injection Molding
      Sponsored By HEXPOL Compounding
      Understanding and Selecting Performance Additives for Rubber Compounding
  • Data
  • Events
    • RPN Events
    • RPN Livestreams/Webinars
    • Industry Events
    • Past Events
    • ITEC Library
    • International Silicone Conference Library
    • 2021 Healthcare Elastomers Virtual Edition
      2021 Rubber in Automotive Virtual Edition
      2022 ITEC
  • Advertise
  • DIGITAL EDITION
MENU
Breadcrumb
  1. Home
  2. News
April 30, 2015 02:00 AM

Polydeck to invest $12 million in S.C. expansion

Mike Scott
RPN correspondent
  • Tweet
  • Share
  • Share
  • Email
  • More
    Print
    A worker installs the screen media that Polydeck produces at its S.C. facility.

    SPARTANBURG, S.C.—Polydeck Screen Corp., a leading provider of polyurethane and rubber screen media and specialty screening solutions, is expanding its operations in South Carolina during one of the most growth-oriented periods in the company's history.

    The manufacturer of modular polyurethane, rubber and specialty screening products for the aggregate, coal and mining industries recently purchased a building and nearly four acres adjacent to its existing facility, increasing its manufacturing footprint to approximately 129,000 square feet.

    The $12 million expansion will provide additional space for a research and development lab, an expanded tool and die facility, and material warehousing, according to Senior Marketing Manager Dennis Zeiger.

    “We had a warehouse facility on the other side of town, but when the adjacent facility became available, it made sense to close that warehouse and move here,” Zeiger said. “This allows us to expand the research and development part of our business and increase our ability to engage in research testing.

    “We will be able to conduct more prototyping testing in-house rather than contracting it out,” which could mean adding more personnel in R&D.

    The close proximity of the new plant will allow Polydeck to analyze results more efficiently, the company said. The tool and die department will be moved to the adjacent building, giving staff more room for EDM, CNC and other machines used to produce tooling for the manufacturing operations.

    For more than 35 years, Polydeck's goal has been to provide its customers with products that offer high-quality construction, high open area, long wear life and minimal maintenance. The company is responsible for more than 50 global patents.

    Over the last few years, growth has been an ongoing theme. Double-digit growth has been the norm during the last decade, except for 2008-09, when the economy and the industry temporarily stalled, Zeiger said. The family-owned business focuses on screen media, which allows it to be nimble in meeting customer needs with a range of offerings while maintaining efficient turnaround times.

    All of Polydeck's PU and rubber screen panels are made through an injection molding process, ensuring accurate openings and consistent construction, panel after panel. Injection molding means that surface features, such as dams and skid bars, are not glued or bolted on, but rather are an integrated part of the panel's construction. This reinforces the company's value proposition of quality, performance and service despite a higher initial price than traditional solutions, the firm said.

    With the expansion, Polydeck hopes to add as many as 40 employees in a variety of roles. It already employs more than 250 worldwide, with the majority in South Carolina.

    Polydeck focuses on three main industry sectors: aggregate, coal and hard rock mining. A large percentage of the business is in aggregate where many clients still use old wire cloth technology. These aggregate customers are challenged with choosing the best screening solution for a variety of rock types, mining approaches and material specifications.

    Further growth is possible if Polydeck is able to promote and educate existing and potential new customers of the benefits of its synthetic media. The upfront cost may be higher, but the long-term cost savings can be significant, said Zeiger, who added that competing on price alone is one of the major challenges the company faces.

    “The payback is significant because our screen media offerings can last up to 15-20 times longer than competitive options, and many of our customers can literally realize a cost savings in a year or even less,” he said. “But that's an educational process because it can be hard to convince some organizations that higher up-front cost will have significant cost and labor-saving benefits down the road.”

    In mid-2013, Polydeck opened a satellite manufacturing facility in Chile to address the needs of the mining industry in South America. With a growing market in need of rubber screen panels, the company is able to save significantly on shipping costs and time while being more responsive to urgent customer needs.

    “The addition of manufacturing capabilities in Chile did not impact our employees up here at all and simply added to our global capabilities and service,” Zeiger said. “We are and always will be an American company.”

    Letter
    to the
    Editor

    Rubber & Plastics News wants to hear from its readers. If you want to express your opinion on a story or issue, email your letter to Editor Bruce Meyer at [email protected].

    SIGN UP FOR NEWSLETTERS
    EMAIL ADDRESS

    Please enter a valid email address.

    Please enter your email address.

    Please verify captcha.

    Please select at least one newsletter to subscribe.

    Get our newsletters

    Staying current is easy with Rubber & Plastics News delivered straight to your inbox, free of charge.

    Subscribe Today

    Subscribe to Rubber & Plastics News to get the best coverage and leading insights in the industry.

    SUBSCRIBE
    Connect with Us
    • LinkedIn
    • Facebook
    • Twitter

    MISSION

    To serve companies in the global rubber product industry by delivering news, industry insights, opinions and technical information.

    web
    Contact Us

    2291 Riverfront Pkwy, Suite 1000
    Cuyahoga Falls,
    OH 44221

    Customer Service:
    877-320-1726

    Resources
    • About Us
    • Digital Edition
    • Contact the Staff
    • Advertise
    • Order Reprints
    • Privacy Policy
    • Privacy Request
    • Terms of Service
    • Careers
    • Ad Choices Ad Choices
    • Sitemap
    Partner Sites
    • Tire Business
    • European Rubber Journal
    • Plastics News
    • Plastics News China
    • Urethanes Technology
    • Automotive News
    • Crain Brands
    Copyright © 1996-2021. Crain Communications, Inc. All Rights Reserved.
    • News
      • ITEC
      • Automotive
      • Tire
      • Non-Tire
      • Suppliers
      • Silicone
      • Latex
      • Coronavirus
      • Executive Action
      • Government/Legal
      • Opinion
      • Technical Notebooks
      • International Elastomer Show
      • Women in Tire & Rubber
      • HEXPOL Sponsored Content
    • Blogs
      • Products
      • Wacky World of Rubber
    • Newsletters
      • Rubber in Automotive
      • Silicone News
      • Latex News
      • Sign Up for Newsletters
    • Multimedia
      • Videos
      • Photo Galleries
    • Directory
    • Resources
      • Classifieds & Mold Mart
      • Sponsored Content
      • White Papers
    • Data
    • Events
      • RPN Events
      • RPN Livestreams/Webinars
      • Industry Events
      • Past Events
      • ITEC Library
      • International Silicone Conference Library
    • Advertise
    • DIGITAL EDITION