Skip to main content
Sister Publication Links
  • European Rubber Journal
  • Plastics News
web
Subscribe
  • Login
  • Register
  • Subscribe
  • News
    • ITEC
    • Automotive
    • Tire
    • Non-Tire
    • Suppliers
    • Silicone
    • Latex
    • Coronavirus
    • Executive Action
    • Government/Legal
    • Opinion
    • Technical Notebooks
    • International Elastomer Show
    • Women in Tire & Rubber
    • HEXPOL Sponsored Content
    • Goodyear recognized by Lockheed Martin as 'elite supplier'
      EV tire advancements to help secure future
      Lambillotte: Only question on AVs is timing
      CAR official says EV future brighter than autonomous
    • Motion Industries rebrands as 'Motion'
      USW opposes Taiwan tire makers' dumping counterproposal
      Goodyear-branded transmission belts set to return
      Hot topics at virtual CES: AVs, air taxis and drones
    • USW opposes Taiwan tire makers' dumping counterproposal
      Greenergy, Haldor Topsoe tech turns tires to fuel
      India decides against extending carbon black duties
      GRI expanding ag tire capacity at 3-year-old Sri Lanka plant
    • Motion Industries rebrands as 'Motion'
      Proto Labs to buy e-commerce company 3D Hubs for $280 million
      NewAge Industries celebrates 15 years of employee ownership
      India decides against extending carbon black duties
    • Tero Peltomaki named Cimcorp CEO
      Nynas expects to be stronger after reorganization
      Synthomer CEO MacLean to step down by early 2022
      Safic-Alcan and Arkema working together on distribution deal
    • Proto Labs to buy e-commerce company 3D Hubs for $280 million
      Ace Products & Consulting partners with Wallace Instruments
      Safic-Alcan extends distribution agreement with Momentive
      Momentive aims to grow silicone presence in Asia-Pacific region
    • WCCO task force navigates pandemic, expands communications
      ASTM cancels April meetings as COVID-19 continues impact
      Paycheck Protection Program funding reopens Jan. 15
      Detroit Auto Show canceled; alternative event being planned for September
    • Tero Peltomaki named Cimcorp CEO
      Synthomer CEO MacLean to step down by early 2022
      ARP Materials adds technical sales manager
      Jack Murphy joins Akron Dispersions
    • USW opposes Taiwan tire makers' dumping counterproposal
      India decides against extending carbon black duties
      Hot topics at virtual CES: AVs, air taxis and drones
      Paycheck Protection Program funding reopens Jan. 15
    • Column: Pandemic looms over everything in life, business in 2020
      Column: Lessons from the 2020 Best Places to Work
      Editorial: Silicone hit hard by pandemic, expected to bounce back
      Column: Still far way from normal
    • Effects of multiple repurposed materials for reinforcements of standard rubber compounds
      Impact of peroxide blends on the cure rate and aged properties in HNBR
      Techniques to detect long chain branching in polymers
      A comparative study looking at effects of curing kinetics and batch variation on SBR injection molding and numerical analytics
    • Rubber Division seeks abstracts for 200th Technical Meeting
      WORD panelists say evolution, authenticity keys to success
      IEC keynote: Communication key to logistics
      IEC speaker: Specialized elastomers may reduce spread of life-threatening pathogens
    • WORD panelists say evolution, authenticity keys to success
      New video celebrates women in rubber industry
      ITEC panelists say women can thrive in tire industry
      Rubber Division planning second Women of Rubber event
    • Sponsored By HEXPOL Compounding
      Faster Access to Your Polymer Compounding Experts Around the World
      Sponsored By HEXPOL Compounding
      Take a walk thru a HEXPOL Lab
      Sponsored By HEXPOL Compounding
      HEXPOL offers a unique selection of High Performance Elastomers to match your application requirements
      Sponsored By HEXPOL Compounding
      It’s what you can’t see that makes the Difference at HEXPOL
  • Blogs
    • Products
    • Wacky World of Rubber
    • New Products: Nova thinks outside the box with sealing tech
      New Products: MonTech introduces 1,500 kN lab press
      New products: 3M introduces new durable, pliable medical adhesive
      New Products: Lanxess launches energy-efficient PU elastomer
    • Wacky World of Rubber: How Trelleborg, teens sealed a spot in the world record book
      Wacky World of Rubber: Of chicken and feet, but not chicken feet
      Wacky World of Rubber: Time to go mattress shopping
      Wacky World of Rubber: Because nothing says football like 'frunk' shrimp
  • Newsletters
    • Rubber in Automotive
    • Silicone News
    • Latex News
    • Sign Up for Newsletters
    • Motion Industries rebrands as 'Motion'
      USW opposes Taiwan tire makers' dumping counterproposal
      Goodyear-branded transmission belts set to return
      Hot topics at virtual CES: AVs, air taxis and drones
    • Proto Labs to buy e-commerce company 3D Hubs for $280 million
      Ace Products & Consulting partners with Wallace Instruments
      Safic-Alcan extends distribution agreement with Momentive
      Momentive aims to grow silicone presence in Asia-Pacific region
    • Bridgestone bets on guayule as alternative natural rubber source
      Synthomer CEO MacLean to step down by early 2022
      Jack Murphy joins Akron Dispersions
      Synthomer optimistic, raises earnings forecast
  • Multimedia
    • Videos
    • Photo Galleries
  • Directory
  • Resources
    • Classifieds & Mold Mart
    • Sponsored Content
    • White Papers
    • Sponsored By HB Chemical
      The Company Behind the Inventory
      Sponsored By French Oil Mill Machinery
      Process Improvement, Cost Reduction with Custom Press Systems
    • Sponsored By Uncountable Inc.
      Cooper Standard deploys lab informatics platform to synchronize R&D
      Sponsored By Elkem
      LSR Selectâ„¢: A solution to improve your financial impact in molding applications
      Sponsored By HEXPOL Compounding
      Peroxide Cureable Silicone Injection Molding
      Sponsored By HEXPOL Compounding
      Understanding and Selecting Performance Additives for Rubber Compounding
  • Data
  • Events
    • RPN Events
    • RPN Livestreams/Webinars
    • Industry Events
    • Past Events
    • ITEC Library
    • International Silicone Conference Library
    • 2021 Healthcare Elastomers Virtual Edition
      2021 Rubber in Automotive Virtual Edition
      2020 International Silicone Conference Virtual Edition
      2020 ITEC Virtual Edition
  • Advertise
  • DIGITAL EDITION
MENU
Breadcrumb
  1. Home
  2. News
October 14, 2014 02:00 AM

Experts outline integrating systems into rubber mixing

Chris Sweeney
  • Tweet
  • Share
  • Share
  • Email
  • More
    Print
    Bob McNabb, HF Mixing Group's North America sales manager, and Christian Tittensor, sales and marketing manager for North and South America at Zeppelin Systems USA Inc., present at HF's International Mixing Seminar from Sept. 23-24.

    TOPEKA, Kan.—Integrating systems into the mixing room is a long, complex process that involves a number of machines and factors rubber manufacturers must consider.

    That was what Bob McNabb, HF Mixing Group's North America sales manager, and Christian Tittensor, sales and marketing manager for North and South America at Zeppelin Systems USA Inc., said during their presentation at the 2014 HF Mixing Group International Mixing Seminar in Topeka, Kan.

    “Whenever we consider our customers and what they're looking for, they're not just buying a piece of equipment. They're buying a system to help them process what their customers need,” McNabb said.

    The process starts with an evaluation of what the customer is seeking. Common questions include:

    • What kind of formula is going to be used?

    • What kind of mixer is needed to produce the compound?

    • Are there any building constraints, or will the customer be constructing a new facility?

    • What kind of needs does the customer anticipate, and is that something HF can account for up front?

    HF offers a questionnaire, which McNabb said is lengthy but necessary in order for HF to put together an integrated system that best fits the customer's need.

    “This helps us zero in on how big this mixer is going to be to make the compound that they need,” McNabb said. “Eventually, we're going to come out with how many million pounds per year the customer has asked us to try and size up for.”

    When a customer begins modeling the system they're going to use, Tittensor suggested starting with the mixer then go downstream to the mill and extruder. Then go upstream to the material delivery, raw material handling, and how they will be fed into the mixer and what needs to be fed or weighed separately. He said a number of different parameters are considered.

    “It's really complicated as far as putting these pieces of the puzzle together, but after a while you figure out what it needs to be, and you buy in with the end user with all these considerations,” Tittensor said.

    He said it is easier to design the process and then put a building around it, but most of the time firms lease existing buildings, and things need to be adapted to existing conditions.

    “Greenfield plants are wonderful, but 90 percent of the time the customer is constrained by buildings and existing infrastructure,” Tittensor said. “You have to be more flexible.”

    Once the process is modeled and ready to go, automation must be defined to the fullest extent last, McNabb said. To effectively design automation, HF must understand what valves and pumps it will be working with. Everything has to be traceable in the modern manufacturing world.

    “Process automation is critical and must be integrated into the system,” McNabb said. “It is a very important part of any system that we put together. Once we have a scope laid out, we have to determine where these locations will be.

    “You also have to be very conscious of energy savings today. By tying in drives at this base level automation, we can achieve better power savings and have a better overall system.”

    Project management is critical in bringing the system from a schematic to a reality.

    McNabb said firms should define the project confirming clear objectives and milestones; develop an implementation plan covering schedules, resources and costs; develop project controls; and a closing procedure.

    “It takes a lot of effort to finish these projects correctly,” McNabb said.

    Related Articles
    HF Mixing opens hall
    Farrel to consolidate into modern structure
    Factors to consider when rebuilding mixer
    Firms renew technology partnership
    Letter
    to the
    Editor

    Rubber & Plastics News wants to hear from its readers. If you want to express your opinion on a story or issue, email your letter to Editor Bruce Meyer at [email protected].

    SIGN UP FOR NEWSLETTERS
    EMAIL ADDRESS

    Please enter a valid email address.

    Please enter your email address.

    Please verify captcha.

    Please select at least one newsletter to subscribe.

    Get our newsletters

    Staying current is easy with Rubber & Plastics News delivered straight to your inbox, free of charge.

    Subscribe Today

    Subscribe to Rubber & Plastics News to get the best coverage and leading insights in the industry.

    SUBSCRIBE
    Connect with Us
    • LinkedIn
    • Facebook
    • Twitter

    MISSION

    To serve companies in the global rubber product industry by delivering news, industry insights, opinions and technical information.

    web
    Contact Us

    2291 Riverfront Pkwy, Suite 1000
    Cuyahoga Falls,
    OH 44221

    Customer Service:
    877-320-1726

    Resources
    • About Us
    • Digital Edition
    • Contact the Staff
    • Advertise
    • Order Reprints
    • Privacy Policy
    • Privacy Request
    • Terms of Service
    • Careers
    • Ad Choices Ad Choices
    • Sitemap
    Partner Sites
    • Tire Business
    • European Rubber Journal
    • Plastics News
    • Plastics News China
    • Urethanes Technology
    • Automotive News
    • Crain Brands
    Copyright © 1996-2021. Crain Communications, Inc. All Rights Reserved.
    • News
      • ITEC
      • Automotive
      • Tire
      • Non-Tire
      • Suppliers
      • Silicone
      • Latex
      • Coronavirus
      • Executive Action
      • Government/Legal
      • Opinion
      • Technical Notebooks
      • International Elastomer Show
      • Women in Tire & Rubber
      • HEXPOL Sponsored Content
    • Blogs
      • Products
      • Wacky World of Rubber
    • Newsletters
      • Rubber in Automotive
      • Silicone News
      • Latex News
      • Sign Up for Newsletters
    • Multimedia
      • Videos
      • Photo Galleries
    • Directory
    • Resources
      • Classifieds & Mold Mart
      • Sponsored Content
      • White Papers
    • Data
    • Events
      • RPN Events
      • RPN Livestreams/Webinars
      • Industry Events
      • Past Events
      • ITEC Library
      • International Silicone Conference Library
    • Advertise
    • DIGITAL EDITION